Across industries such as pharmaceuticals, food, coatings, personal care, and advanced manufacturing, understanding particle characteristics is essential to ensure real-world suitability. Materials can vary widely—large or small, spherical or irregular, dispersed or agglomerated—and so do measurement requirements and methods.
The MICROTRAC SYNC platform is designed with this diversity in mind. It adapts to different applications, workflows, and user needs—delivering precise particle characterization without compromise.
MICROTRAC’s expertise in laser diffraction and dynamic imaging provides a strong foundation for developing advanced, industry-leading particle characterization solutions.
The FLOWSYNC systems automate wet sample handling to deliver highly consistent and repeatable particle size and imaging results. From filling to circulation and cleaning, every step is controlled to ensure reliable measurements across a wide range of applications.
Key Benefits
The FLOWSYNC GO is a manual wet dispersion unit designed for simple, consistent particle size measurements. It combines user controlled sample handling with software-guided operation for reliable and repeatable results.
Key Benefits
The Small Volume Cell (SVC) enables precise particle analysis when sample volume is limited, valuable, or hazardous. It is ideal for applications where minimizing material use is critical without compromising measurement quality.
Key Benefits
The TURBOSYNC module ensures reliable dry dispersion for consistent and repeatable particle size analysis. Powder samples are introduced via a moving tray, enabling controlled and reproducible measurements across a wide range of materials.
Key Benefits
The MICROTRAC Autosampler automates particle size analysis by integrating seamlessly with SYNC analyzers and automated FLOWSYNC systems. It enables high-throughput, consistent measurements with minimal user interaction.
Key Benefits
No other particle analyzer allows more rapid change from wet to dry and vice versa.
The modules can be removed from the analyzer with a single movement and reinstalled just as easily. All necessary cables and hoses are permanently connected to the back of the analyzer. This means that no changes to the measuring instrument or modules are required during the actual changeover.
Removal of measuring cells or tedious plugging and un-plugging of mechanical and electrical connections is no longer necessary. This makes the process a real plug-and-play operation.
Laser Diffraction (LD) is the established standard for particle size analysis in research and quality control. A dispersed sample is illuminated by a laser, and particle size distribution is calculated from the resulting scattering pattern.
MICROTRAC systems measure scattered light across a wide angular range (0–165°) using dual detectors and a tri-laser setup with red and optional blue lasers. Smaller particles scatter at larger angles, larger ones at smaller angles, with intensity captured continuously. Using a modified Mie theory, the system delivers accurate results for spherical and non-spherical particles, as well as transparent and absorbing materials.
1. Laser #1 (red) 2. Laser #2 (red or blue) 3. High-angle detector 4. Forward detector 5. Laser #3 (red or blue) 6. High-resolution camera 7. Sample cell
Particle characterization is no longer limited to size alone. Dynamic Image Analysis (DIA) adds detailed insight into particle shape and morphology, revealing differences that may not appear in laser diffraction results but can significantly impact performance.
Particles in a flowing stream are illuminated by a stroboscopic light and captured by a high-speed camera, generating a continuous image dataset. Over 30 size and shape parameters are calculated per particle, with powerful software tools enabling filtering, visualization, and evaluation of specific particle populations in formats such as scatter plots.
1. Laser #1 (red) 2. Laser #2 (red or blue) 3. High-angle detector 4. Forward detector 5. Laser #3 (red or blue) 6. High-resolution camera 7. Sample cell
The MICROTRAC SYNC platform combines laser diffraction and dynamic image analysis in a single measurement, enabling simultaneous access to particle size and shape. Its Tri-Laser technology ensures accurate, repeatable results, while integrated imaging provides additional insight into morphology and dispersion quality in both wet and dry measurements.
As particles pass through the measurement cell, they are analyzed by lasers and imaged at the same time. This allows evaluation of both overall particle size distribution and individual particles from a large image dataset. With the patented BLEND feature, users can analyze or combine both data sets, supporting reliable QC and advanced material characterization.
Laser diffraction is a versatile method widely used in research and industry. MICROTRAC particle analyzers are designed for intuitive operation, robust performance, and minimal maintenance—making them well suited for continuous 24/7 use.
Its high sample throughput and broad measurement range, from nanometers to millimeters, explain its widespread use. However, limitations include reduced resolution for large particles, limited sensitivity to oversize fractions, and no direct shape analysis. By combining laser diffraction with image analysis, the SYNC particle analyzer overcomes these gaps, delivering more complete data and improved overall measurement accuracy.
色素
药品
金属粉末
要找到满足您的颗粒表征需求的理想解决方案,请访问我们的应用数据库
DIMENSIONS LS 软件包括六个结构清晰的工作区,用于方法开发、SYNC 仪器作、结果展示和多项分析评估。用于结果评估的工作区在分析期间仍可访问。
"Microtrac Sync 是一种非常可靠的方法,可以为我们研究的各种颗粒生成粒径和形状数据。Microtrac 提供的易用性和支持给我留下了深刻的印象。 "
Bob Grasso
W. L. Gore & Associates
"我使用麦奇克仪器已经超过 35 年了,它的可靠性非常好。这些仪器易于使用,并且可提供可重复的结果。在我看来,Microtrac 这个名字被广泛使用,以至于它经常被用来代替术语 Particle Size Analysis。 "
David Sobieniak
Saint-Gobain
"令人印象深刻的结果和分析选项。测量运行时间短。"
Ilmars Preikss
Latvia University of Life Sciences and Technologies
"在确保粉末正确悬浮在湿系统中以减少气泡的可能性方面,需要一点学习曲线,但应用团队迅速解决了我们遇到的问题。它运行得很漂亮。 "
Christopher Massar
Worcester Polytechnic Institute
"真的很容易使用。对多种不同液体或固体样品进行快速、准确的结果。 "
Maxime Drolet
Pyrotek
"易于使用且结果可重复性极强。 "
Chris Ooms
Cabot Corporation
| Measuring ranges | GO: 0.1 - 2000 µm (dry & wet) PLUS: 0.1 - 4000 µm (dry), 0.02 - 2800 µm (wet) PRO: 0.1 - 4000 µm (dry), 0.01 - 2800 µm (wet) |
| 测量原理 | 激光衍射(ISO 13320) 动态图像分析(ISO 13322-2) |
| 精确度* | 球形玻璃珠D50 = 642微米,精度为CV = 0.7% 球形玻璃珠D50 = 57微米,精度为CV = 1.0% 球形乳胶珠D50 = 0.4微米,精度为CV = 0.6 |
| 激光等级 | 红色780纳米,蓝色405纳米 CFR1040.10和IEC60825-1规定的1类激光产品 |
| 激光功率 | 红色激光0.35至2 mW标称值 蓝色激光4-8 mW标称值 |
| 检测系统 | ~ 820 x 460 x 500 毫米(32.3 x 18.1 x 19.7 英寸) |
| 数据 | 体积,数量和面积分布以及百分位和其他摘要数据 |
| 数据格式 | 以ODBC格式存储在加密的Microsoft Access数据库中,以确保与外部统计软件应用程序兼容。 |
| 数据完整性 | 可以使用符合FDA 21 CFR Part 11的安全功能来确保数据完整性,包括密码保护,电子签名和权限分配 |
| 分析类型 | 干法和湿法分析 |
| 测量时间 | 〜10至30秒 |
| 功率要求 | 交流输入。90 - 264 VAC, 47 - 63 Hz, 单相 |
| 耗电量 | 标称功率25瓦,最大50瓦,取决于安装的选项 |
| 环境条件 | 温度。5°到40°C (50°到95°F) 湿度:90% RH, 非冷凝最大值 储存温度:-10°到50°C (14°到122°F) (仅干燥) 污染。2度 |
| 标准 | 激光衍射(ISO 13320) 动态图像分析(ISO 13322-2) 颗粒大小分析结果的表述(ISO 9276-6) |
| 图像分析 | 5.2 megapixel (2560 x 2048), 60 fps at max resolution |
| 湿式操作 | 容积:公称200毫升 流速。0至65毫升/秒(含水) 进口压力:最高50 psig(345 kPa |
| 干式操作 | 100 psi (689 kPa)最大压力/5 CFM (8.5 m3/h),50 psi (345 kPa)最小流量 不含干燥污染物、湿气和油污 |
| 真空要求 | 真空必须满足或超过50 CFM (85 m3/h) |
| 采用材料规格 | 外壳材料。耐冲击塑料 外表面用耐腐蚀油漆或电镀处理 化学相容性。I级 |
| 设备尺寸(宽x高x深) | ~ 820 x 460 x 500 毫米(32.3 x 18.1 x 19.7 英寸) |
| 重量 (测量单元) | FlowSync:19.5公斤(43磅) TurboSync:13.6公斤(30磅) Sync:23.6公斤(50.8磅)。 |
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